New EFI for EVO and TC, Performance Gallery So like alot of other guys plus the mechanic. Start it by hand and then snug it up with a socket wrench and 5/8-inch socket. 0000013023 00000 n With over 100 videos uploaded and the vast majority of those relating directly to performing some kind of upgrade, customization, maintenance or repairs on motorcycles two questions surface with some frequency. If someone cannot determine the bare basics of socket and wrench sizes they shouldnt be wrenching on their bike. 22.71 litres (6.00 US gallons) Oil capacity. 25-40 foot pounds I guess I should mention it is a 93 Fatboy. To fix the issue, take off the clutch lever. https://amzn.to/3Qtz61AUse Code . Clutch hub nut, 180-210 foot pounds in. (.1P Improve Throttle Response We have briefly discussed Harley Davidson torque specifications for only a few components and models. Step 1 - Drain your primary. 2005 Harley Davidson Touring Service Repair Manual & Electrical Diagnostics Manual For: FLHRS/FLHRSI Road King Custom (2005) FLHTCUI Ultra Classic Electra Glide (2005), FLHTC/FLHTCI Electra Glide Classic (2005), FLHT/FLHTI Electra Glide Standard (2005), FLHTCUI Ultra Classic Electra Glide (2005), FLTRI Road Glide (2005), FLHRCI Road King Classic (2005), FLHR/FLHRI Road King (2005), 2005 H-D Touring Electrical Diagnostic Manual (800+ pages), 2005 FLT Police Models Service Manual Supplement and 2005 FLHTCSE 2 Model Service Manual Supplement. There you will find explanations on Harley Clutch Adjustment Torque specs too. trailer <]>> startxref 0 %%EOF 29 0 obj<>stream 7-9 foot pounds For a 3/8-inch bolt, set your torque wrench to 20 foot-pounds. gear lube. Failure to maintain the Harley clutch lever and all fasteners can result in damage or injury. Estimate Horsepower Scribe a line on the transmission sprocket nut and continue the line on the transmission sprocket as shown. 15-17 foot pounds vs Twin Cam: What Makes the Difference? Your email address will not be published. The first service manual picture is of the final torque of the compensating sprocket bolt on a 2012 Street Glide with a 103cu engine. You can refer to the answers. Tappet Screen Plug Using Red thread lock on transmission main shaft prior to installing the clutch hub nut. Not being able to utilize tools properly could lead to serious injury or death if nuts and bolts are not secured correctly with the proper tool size and torqued to specification. Compensating sprocket nut is 80-100 ft-lbs., all years. find most of the information you want on one page. Clutch cover bolts are 7.2 ft-lb, according to the service manual (86.4 in-lb). To frame The first question I want to ask back is: "why are you working on your bike without a service manual?" 0000006600 00000 n 0000013394 00000 n @3XL`=8$(d ;1"+0aO o/(aqS,5M Performance Calculations When the question comes up about socket sizes my immediate thought is "are they even working on the same make and year of bike?". Cam / Nosecone Cover screws Installation, Maintenance and Tuning Index will help you Milwaukee 8 models will hold 34 ounces dry and 30 to 32 ounces wet of Harley primary chaincase lubricant. The 2020 Harley-Davidson Tri Glide Ultra and all other motorcycles made 1894-2022. 5. The clutch master cylinder of these affected models is enabled to generate enough lift to disengage the clutch when the vehicle is parked outside for a longer time or when the bike is in gear and the engine is on. Harley-Davidson Breakout 114 Specs. 3DE68559-1343-42FB-BE92-8BCCE1DB6C57.jpeg. In general, you do not need to worry about Harley Davidson hydraulic clutch adjustment. I have HD Service Bulletin MD-1170 - Compensating sprocket torque procedure. Instructions say refer to the manual. If you use the wrong torque wrench, the hardware may get damaged, and it will be a costly repair. Spark plug size. 0000019537 00000 n 3.80 litres (4.02 US quarts) Other specifications. Copyright 2023 Ride It Wrench It on the Foodie Pro Theme. Posted on Sep 24, 2009 TC Exhaust Testing the torque specs for the pressure plate to flywheel are 14ftlbs. You can also just shift into neutral at stops and keep the idle down low enough to retain it from grinding into gear. The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 Street Glide Special with a 103cu engine: 175 ft-lbs. It has several links you could look at. Brake Line Banjo Fittings Clutch release rod adjusting locknut: 34-42. clutch hub nut: 50-60. Next, increase the amount of slack in the clutch cable, and if its frozen solid, use some wd-40 on that. 1613 mm (63.5 inches) Fuel capacity. )Ef,gT,M/3qD?%`kdO(9T5fgeY~V_]+S*,gUas-R'YYN%7O9 )"/X/BWIIZd9Sh'-`2L/!(0J"GNI. If you would like to change your settings or withdraw consent at any time, the link to do so is in our privacy policy accessible from our home page.. Kinda a tall order, but would anyone know the torque specs for the engine covers of the rushmore roadglides? The cylinders are numbered from front to rear; 1, 2 and refer to service manual on the firing order. 17-22 foot pounds Some of our partners may process your data as a part of their legitimate business interest without asking for consent. Place your catch pan under the primary and remove the drain plug. Address what you may be asking? To view the purposes they believe they have legitimate interest for, or to object to this data processing use the vendor list link below. MT MT 4. Rammer Performance Air Cleaners Means it does not require any typical clutch adjustment. 70 foot pounds 35-40 foot pounds. If they find gas presence, your deal will clean the clutch system and will reassemble the clutch master cylinder again. Ignition timing. Modification, Tree Budget, Engine, Transmission and Chassis Step 1 Gear Ratios The book says: for the release cover 120 to 144 in.lbs. This engine is designed to use unleaded fuel. (1450 cc)Compression ratio - 9.0:1Combustion chamber - 5.187 cu. TC Performance Heads 100+HP, Pro Tuning on a Shade 1979 - Late 1984 Torque Specs. Reduce Engine Ping, High Heat on 2007/08 HD Each motorcycle has hundreds of screws, nuts, and bolts for different hardware. Failure to maintain the Harley clutch lever and all fasteners can result in damage or injury. We and our partners use cookies to Store and/or access information on a device. An In-Depth Discussion on Harley Davidson Paint Codes. I don't think there is a difference in clutch adjustment procedures. 90-120 inch pounds Now, withdraw the clutch pack Allen bolt out and turn it in to lightly bottom. #10 - 22 in. TC This is a perfect example on a critical drive component as to why you should not be asking about torque specifications. You need a manual, as you need torque specs for the entire assembly of the primary cover, inner primary bolts, clutch hub nut, compensator, starter bolts, starter jackshaft bolt, swingarm pivot bolts and rear axle nut. 2004 Harley Touring Service Repair Manual & Electrical Diagnostics Manual For: 2004 H-D FLT Police Model, 2004 H-D FLHTCSE, FLHRS/I Road King Custom (2004), FLHTCUI Ultra Classic Electra Glide (2004), FLHTC/I Electra Glide Classic (2004), FLHT/I Electra Glide Standard (2004), FLTRI Road Glide (2004), FLHRCI Road King Classic (2004), FLHR/I Road King (2004). If you found this video helpful, you can buy me a BEER!https://www.buymeacoffee.com/motorcyclebossBusiness inquiries contact:Themotorcycleboss@gmail.comIf do. Refer to your service manual for locations of serial stamp locations and for complete specifications of your year and model motorcycle. Find out how to access AutoZone's Torque Specifications Repair Guide for 300, 300C & Magnum 2006-2008, Charger 2006-2008. Shaft fit in bushing (loose) - 0.0005-0.0020 0.013-0.051End clearance - 0.003-0.013 0.08-0.033Bushing fit in rocker arm (tight) - 0.002-0.004 0.051-0.102Filtration - 10 micron media, filtered between pump and engin. for Derby Cover. By the way, if you have original flywheels, I would avoid the use of an air impact device on the compensating sprocket. This article aimed to let you know about how to adjust Harley clutch cable. Insert a 7/16 in drill bit (1) through hole in front axle. Required fields are marked *. There is nothing wrong with different aptitude levels and how much someone is willing to wrench on their bike. BaggerDave. Pictures. 0000008092 00000 n All Twin Cam motors are 90-108 in.lbs. lb.) lordharold, Jun 2, 2012. TorqDrive provides more disks in less space, allowing us to add up to 6 additional frictions disks to the clutch pack over stock. Primary cover= 144-156 in lbs or 16.3-17.6 Nm Clutch cover= 84-108 in lbs or 9.5-12.2 Nm . So I'll ask them while there.. Well I stopped off at the Harley dealership today. <> Upper Stud acorn nut Need to fix your Harley Davidson Touring bike? Number of cylinders 2 Type 4-cycle, 45V 2, air-cooled Torque - 86 ft-lbs (108.8 Nm) @ 3500 rpm, chrome duals exhaust Bore - 3.75 in. Not adjustable. In this book, it states: Clutch hub nut@ 50 lbs. 88 cu. Street Engine, The There is a 35 ft-lbs difference between the two which is substantial. 1971 - 1978, FSM Lists No Torque Specs Related to the Transmission. Then return it one-quarter turn. Manage Settings EVO Exhaust Testing May 12, 2011. sasaholic said: im finally putting my truck back together after my major oh shit and im doin my last minute read ups. Whatever the need, you need to work with specific torques for each part. He said that before they redesigned the compensator. Come join the . MANUFACTURING TOLERANCES. 90-120 inch pounds Of course, it's going to be different! Performance Parts, Don't let the Harley heat If you are typical shovelhead issues on your Harley, then disassemble the clutch and clean the friction plates with a brake cleaner. It will help you to keep your vehicle safe and responsive for exceptional riding experiences on the roads. 2. Gearcase Cover screws #7. Later on, pull out the cable, and you will see there are more than a 1/8 or a 1/16 inches which means you are ready to go. Thus, the motorcycle gets its top speed for which it is known. endobj -EFI modifications explained, Modification, Khrome Werks AR100 test XL It shows its engine will generate 144 Nm of torque power with 3000RPM engine revolution. 12-18 foot pounds A few years ago a local shop put a new motor in my K9. Video-In this completely free video we show you how to completely remove your inner and outer primary drive housings on a Harley-Davidson motorcycle. Yes, it uses a ramping system to apply more pressure to the clutch disc. Camshafts 150-165 foot pounds Pistons and Cylinders 7/16" - 54 ft. lbs. Over time, the clutch of your bike wears down, which results in adjustments. Milwaukee 8 models will hold 34 ounces dry and 30 to 32 ounces wet of Harley primary chaincase lubricant. The measurement remains the same for all the Sportster XL from 2004 to 2006. No two are exactly alike, and each one has its own story. Torque means the amount of rotation each screw and nuts require to tighten on its spot. Regency Suspension Bridge- Mills County, TX, Reset Service Mileage Indicator 2022 Harley Davidson Touring Motorcycle, San Diego Road Trip- Return To Fort Worth Texas, Fort Worth TX To San Diego CA- Days 2 And 3. It never ceases to amaze me on how many people seem to think that every nut and bolt on every model and year of bike are the same. Performance Recommendations, Cool your exhaust temperature with the Wide Band O2 upgrade 0000033993 00000 n Cast Wheel Your email address will not be published. They changed the Compensator system on the 103in between 2013 and 2014. Learn how to replace it on your bike! Chapter 8 Electrical System torque specifications (page 8.4) states: Starter jackshaft bolt84 to 108 inch-lbs (9.5 to 12.2 Nm) The starter jack shaft bolt in the 2003 Dyna Parts Catalog (page 30 & 31) is item 6 in the list, it is called:- Part No. I would also encourage other viewers not to answer this question either. 2001 Harley Davidson Touring H-D Service Manual & 2001 H-D Electrical Diagnostics Manual for Harley Models: FLHTCUI Ultra Classic Electra Glide (2001), FLHTC/I Electra Glide Classic (2001), FLHT Electra Glide Standard (2001), FLTR/I Road Glide (2001), FLHRCI Road King Classic (2001), FLHR/I Road King (2001) and also contains the 2001 H-D FLT Police Model Service Manual Supplement and 2001 H-D FLTRSEI2 Service Manual Supplement. Refer to the torque values from your service manual as necessary. Use Loctite 271 on threads. Unlock the full power of your engine. Search the site But I read somewhere that mid-ninties Evo's should be about 80 lbs on clutch nut,and 130-150 ft. lbs. The torque specs are the same as with any Evolution engine. (0.97-1.09 mm)Spark plug torque - 12-18 ft-lbs (16-24 Nm), Pump - Twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sumpPressure - 30-38 psi (207-262 kN/m 2 ) at 2000 rpm and normal operating temperature of 230o F (110o C). Lets learn the procedure in detail below: In case you have a Harley Big Twin motorcycle and wondering how to adjust Harley Twin Cam clutch, just follow the same instructions given here-. Camshafts 2001-2009 Harley Davidson HD Touring Engine Specs & Torque Specifications. Timer screws (inner cover and sensor plate) is that right? It shows its engine will generate 144 Nm of torque power with 3000RPM engine revolution. These are two questions which should not be asked. So, after the proper release, your problem is solved. Its time I addressed the issue of tools & torque specifications. 0000004274 00000 n You can refer to the, The following summaries about tru ball goat release will help you make more personal choices about more accurate and faster information. 30-45 foot pounds Sportster Unlimited

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